Machining Characteristics of the Hybrid Machining System Comprising of EDM and Endmilling

Optimization of machining parameters of EDM while machining Inconel 718 for form tolerance and orientation tolerance

This paper demonstrates the effectiveness of optimizing multiple characteristics of electrical discharge machining (EDM) of Inconel 718 using copper electrodes having different shapes via Taguchi method-based Grey analysis. The modified algorithm adopted here is used successfully for both detraining the optimum settings of machining parameters and for combining multiple quality characteristic i...

Nontraditional and Hybrid Machining Processes

Performance analysis of iso current pulse generator on machining characteristics in EDM process

Extremely hard materials can be easily machined by Electrical Discharge Machining process due to its thermal erosion nature. In this process, the amount of material removed is directly proportional to the discharge current. Due to the stochastic nature of the thermal erosion process, the discharge current is varied for every applied electrical pulse. It results in different levels of material r...

On the Modeling and Analysis of Machining Performance in Micro-Endmilling, Part II: Cutting Force Prediction

In Part II of this paper, a cutting force model for the micro-endmilling process is developed. This model incorporates the minimum chip thickness concept in order to predict the effects of the cutter edge radius on the cutting forces. A new chip thickness computation algorithm is developed to include the minimum chip thickness effect. A slip-line plasticity force model is used to predict the fo...

Wire Edm Machining Simulations Based on Step-nc Program

Preliminary notes This paper presents the possibilities of applying a new method of programming based on STEP-NC standards, which was developed as an alternative to the G code. The possibilities of application in the field of machining simulation and verification of the program before machining on the wire electrical discharge machine are discussed. The paper shows the possible methodology for ...